Modular Nitrogen Generator

Compact by Design

Superior by Performance

PSA TECHNOLOGY

PSA Nitrogen Generator Working Principle

Atmospheric air comprises of 78% nitrogen where the PSA (Pressure Swing Adsorption) process utilizes the chemical CMS (Carbon Molecular Sieves) to extract the Nitrogen gas from atmospheric air. PSA process consists of 2 vessels that is filled with Carbon Molecular Sieves and Activated Alumina. Clean compressed air is passed through the 1st vessel (tank) that produces pure nitrogen gas while the other vessel is venting out Oxygen and other gases. The 1st and 2nd vessel takes rounds one by one to produce Nitrogen to make sure continuous Nitrogen gas is produced that goes to the Storage tank. As oxygen is vented out to atmosphere time to time, there is “pressurization” and “depressurization” process taking place at the Valve section, hence this technology got named as “Pressure Swing” and as the chemical CMS adsorbs oxygen hence the complete name as “Pressure Swing Adsorption”. The ARIES PRO MODULAR Nitrogen gas generator is able to produce contamination free and high-purity of Nitrogen gas for your application

    
        S.NO
        NITROGEN
        PURITY/CAPACITY
      
        1
        Nitrogen flow
        upto 500 Nm3/hr
      
        2
        Nitrogen purity
        98 to 99.999%
      
        3
        Nitrogen pressure
        5 to 7 bar (adjustable)
      
        4
        Atmospheric Dew point
        -40°C to -60°C
      
        5
        Working Temperature
        5-40°C
      
        6
        Minimum Inlet Pressure
        4 bar
      
        7
        Noise
        <70db
      
        8
        Control Method
        HMI control with Remote connectivity

The Concept

Lowest air to nitrogen ration of 4.2:1 on market With lowest air to nitrogen ration of 4.2:1 @99.99% on market, we are offering an efficient and energy saving modular nitrogen generator. The emission reduction is quite less than competitive portfolio. In parallel, traditional twin-tower N2 generator takes 5.5: 1 Air/N2 @ 99.99%.
Non-corrosive and rust-proof, avoids equipment failure caused by corrosion and shedding of the inner pipeline, ensures the normal operation of production, and greatly extends the service life of the whole machine.
The modular generator analyses uses NXT-GEN AI tools automatically evacuates unwanted nitrogen purity. The energy-saving interface will Hence pause the machine to save energy consumption.
Only add corresponding N2 Aluminium modules to meet the future expansion requirements, which is convenient and fast, saves costs.
End covers are dual sealed to prevent air leakage

Modular Nitrogen Technical Advancements Over Tower Designs

FEATURES

Compact and Modular

Enhances efficiency, flexibility, and scalability, fostering adaptability in diverse applications while optimizing space utilization and resource allocation

HMI Interface

Programmable Logic Controller (PLC) program featuring a user-friendly interface with a large, high-resolution Human-Machine Interface (HMI) screen for enhanced user convenience.

24*7 continuous robust operation

Efficient, reliable, 24/7 operation ensures uninterrupted performance, fostering resilience, consistency, and productivity in diverse environments.

Low Pulverization Rate Versus Tower Design

Low pulverization rates in MODULAR designs versus Twin-Tower structures enhance material integrity, ensuring structural stability and minimizing wear, promoting longevity and reliability.

Remote connectivity

Remote connectivity enables seamless communication and access to resources from a distance, fostering collaboration and flexibility in today's digital landscape.

Avoids The Tunnelling Effect

This MODULAR Nitrogen gas generators prevent the tunneling effect, ensuring uniform gas distribution, stable pressure, and efficient nitrogen production for various applications.

No Vessel Inspection

Our models eliminates the need for vessel inspection whilst ensuring efficient and safe production of gas without compromising quality or reliability.

Clean Product Gas

Environmentally friendly gases produced through sustainable methods, minimizing pollutants and promoting a greener energy future.

Nitrogen is chemically inert and unreactive at room temperature, making it a valuable choice for preservation purposes. However, it can be induced to undergo chemical transformations with specific substances, yielding new compounds with practical applications for various industries.

Nitrogen: The Versatile Elements

Nitrogen, with the chemical formula N2, is a colorless and odorless gas, typically found in concentrations lower than that of air.
Constituting approximately 78.08% of the volume fraction of Earth's atmosphere, it is a major component of the air we breathe.
Under standard atmospheric pressure, nitrogen transforms into a colorless liquid when cooled to -195.8 degrees Celsius.
Further cooling to -209.8 degrees Celsius results in the formation of snowy liquid nitrogen.

Some Interesting Facts on Nitrogen:

Industry Type : Refineries,Chemical plants and Materials Industries
Applications : Pipeline purging in chemical raw materials, storage, and as a protective gas during product transportation. Also, petro-chemical heavily employs PSA nitrogen to prevent oxidation reactions, avoid combustion and explosions. The process is also termed as Blanketing.
Industry Type : Medicine, Food and Beverage Industries
Applications : Packaging and preservation in all sorts of food industry, as well as in medicinal packaging too.
Industry Type : Electronics, Automobiles,Laser and life science industries
Applications : Wave soldering, reflow soldering, crystal production, piezoelectric devices, electronic ceramics, copper tape production, lithium battery manufacturing, and electronic alloy production. Also used in Automobile and laser cutting used as a shielding gas in welding processes to protect metals from oxidation and enhance weld quality.
Industry Type : Various metallurgical and metal processing applications
Applications : For processes like shielding gas, nitrating treatments, furnace cleaning, and purging. It finds its indispensable role in the metal heat treatment, powder metallurgy, magnetic materials, and copper processing sectors.

Nitrogen Working Range And Purity levels

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Technical Specifications

MODULAR N2 ELEMENTS

Self-acting compression device automatically compensates compression and prevents loosening and powdering of the adsorbent.

Compression device

Aluminium alloy cavity

6063-T5 aviation grade aluminum alloy, high strength, non-corrosion and long service life. It can also be used as a built-in nitrogen tank to save customers' installation space to the greatest extent.

Adsorbent

We are using a high-quality and standard material of carbon molecular sieve to ensure higher purity of nitrogen production.

Sealing and diffusion

A two-stage O-ring seal is utilized for better sealing effect. By using a diffuser, the compressed gas is able to pass through uniformly, avoiding the tunnel effect.

Purity Tester

The nitrogen purity analyzer of a well-known domestic manufacturer is selected to ensure that the online monitoring of nitrogen purity is accurate in real time.

Control Panel

New intelligent energy-saving controller, with sensors to achieve energy-saving control

Robust machine

The material of construction is robust and gives 2 times longevity compare to the other manufacturers

Air source components

Cylinders and solenoid valves use original high quality pneumatic devices to ensure stable and long term operation

Daltech Engineering's service department is committed to delivering unparalleled support and maintenance solutions for its clients. With a team of skilled technicians and engineers, the service department ensures prompt and efficient handling of equipment issues and repairs. The department's customer-centric approach focuses on exceeding client expectations, providing timely assistance, and minimizing downtime. Daltech Engineering's service professionals are equipped with the latest tools and technology to guarantee optimal performance and reliability of the company's products. Through a proactive and responsive service model, the department plays a crucial role in fostering long-term client satisfaction and loyalty.

Our Services

Minimum Downtime

Increased efficiencies, maximum productivity and minimum downtime

Pocket-Friendly

The most pocket-friendly machine on planet earth when you require long-term service

Reduced carbon footprint

Requires Less KW power from your air compressor making it more greener than ever

Round the Clock Operation

Regional partner support along with FREE Remote connectivity software offers 24*7 operation

Our Applications

“Customer delight is our greatest achievement – your happiness is my ultimate goal.”

With our vision to “be the preferred brand for air treatment and gas products”, hence at DALTECH Engineering, it becomes our utmost priority to secure your gas needs in terms of 24*7 operation.

Our regional partners are our strength and hence we have trained them accurately to make corrective actions during time of maintenance. We have onbarded experienced team members and regional partners whom we periodically train them on customer engagement, customer relations and customer loyalty that helps us to be stay closer to you and show our technical strengths with a reasonable product pricing so that we take care of our employees and be able to run the business also.

- CEO, Daltech Engineering Private Limited